Magnetic, signature and security stripes are applied onto overlay foils. The transfer is processed using reel-to-reel or reel-to-sheet. The magnetic stripes are stamped onto the overlay material, using their full width

Sheet collating is the preparation step for the lamination process. Several sheet layers e.g. the core layer, printed sheets, inlays or antennas are collated, aligned and welded by the welding system.

Sheet lamination is a thermal welding process during which collated sheet sets are laminated with a specific temperature (depending on material) and pressure. To ensure a robust and stable result, the selected materials are connected non-detachably thus fulfilling all requirements regarding quality, lifetime and counterfeiting.

After the laminated sheets are separated from a pallet or trolley, they are aligned to print mark recognition sensors. The cards are punched from the sheets with a stamp-matrix tool and collected in standard Mühlbauer magazines. The unique hydraulic system is position and speed controlled guaranteeing highest accuracy and longest lifetime of tools.

During the card hot stamping process, a security foil (including holograms, signature panel, etc.) is applied onto a card using pressure, time and temperature. The foil can be applied to the front and / or back side of the card.

Designed for sorting cards with different printing and different chip data inside the cards .With machine vision system, it can sort the cards with difference face value, color, text, numbers, patterns, etc.

Before delivery, the cards needs to be packed , such as telecom card, mobile phone charge card , etc. smart cards or leaflet + card need to be wrapped in bulk.

 Contactless card Industry is booming nowadays and has been one of the quickest developing markets in this field. Card manufacturer needs reliable and cost-effective contactless card producing equipment to catch this historic opportunity.

This machine is an effective inline production system for long-life dual interface cards as well as standard ID-1 smart cards which assures the secure contact between module and antenna. A special conductive glue is dosed with highest accuracy between the antenna and the module which, after hardening for a certain time, is acting as a flexible connection between the two parts. 

During the personalization process, the plastic cards or smart cards are personalized according to the individual project or customer requirements. The personalization process includes different sub-systems and technologies such as laser engraving and high-end printing systems (thermal printing, dye-sublimation), lamination or embossing.